Below is an example of a modification to a Gibson Les Paul Standard.

                        

 

Having removed all the hardware the first step was to make a jig to hold the guitar flat without damaging the finish. Next a template was made and fixed to the bottom of the jig to guide the router.

Once the template was in place the four large cavities were routed out of the body. To minimise the effect to the tone and sustain of the guitar no timber was removed from the region  the  hardware is fixed to the front of the instrument.

The next step was to glue light weight Balsa wood in the cavities then  remove the timber from the back of the guitar to the depth of the plate recesses. Once this was done a new back was made from a single piece of matching  Mahogany. The  plate recesses  were routed and checked for size before the new back was glued and clamped in place making sure the recesses matched the original positions so the existing screw  holes could be used. Once the glue was dry  the new edge of the guitar had a radius routed before the whole back was sanded and prepared for spraying.  

The owner wanted the guitar to weigh as little as possible with the minimum effect to the sustain and tone.

Text Box: Finally after  spraying the new back  was flatted and polished before the guitar was reassembled and set up.

The original weight of the guitar was about  5.5 KG. When finished it was slightly less than  3.5 KG. The sustain seems unaffected and the tone is  unchanged except the guitar now has a stronger tendency for octave harmonic feedback. The only sign other than the difference in weight that any work  has been done is a small line around the edge where the new back was added.

To see more  examples of repairs

 and custom work

 

 

 Click here